WORK SHOWCASE
Twenty lines we have put on the floor.
Pick a project to see scope, equipment, and the numbers we delivered against.
Food & Beverage•2025Dairy bottling line retrofit — 18% throughput, 62% fewer rejects
Replaced a 1998-era controls stack with modern PLC + vision while keeping the existing filler and capper steel.
+18%Throughput-62%Reject rate11 wkProject lead time
Food & Beverage•2025Robotic palletizing cell — 2 shifts of manual stacking eliminated
Greenfield palletizing cell at end-of-line, sized for 60 cases per minute across 12 SKUs with quick-change tooling.
2Shifts of manual stacking replaced60 cpmCases per minute16 moProjected payback
Food & Beverage•2024AI vision defect detection — escape rate cut from 0.6% to 0.04%
Replaced rule-based blob analysis with a deep-learning model for label crease, low-fill, and cap-tilt defects on PET bottles.
0.04%Customer escape rate+9%OEE points gained<200 msPer-bottle decision time
Warehousing & Logistics•2025Goods-to-person AGV fleet — 320 robots, 3.2× pick rate
Designed and commissioned a 320-AGV goods-to-person system across 240,000 sq ft, replacing two-level mezzanine pick.
320AGVs deployed3.2×Lines per hour per associate12 wkFull ramp
Metal Fabrication•2024Stamping press robot tending — zero recordables, 22% more strokes
Three identical FANUC R-2000iC cells tending 400-ton mechanical presses, eliminating hand-feeding at the die.
0Recordable injuries+22%Strokes per hour3 cellsScope
Metal Fabrication•2025Twin-arm structural welding cell — 2.4× deposition rate to AWS D1.1
Two coordinated welding arms on a single 5-axis positioner for medium structural weldments up to 1,800 lb.
2.4×Deposition rate vs manualAWS D1.1Weld standard14 wkDelivery from PO
WHAT WE DO
Six disciplines, one production line.
Process first. Controls next. Robots when they earn their place.
Process Engineering
Standard work, takt analysis, and line balancing — designed before the first weld.
OUR MISSION
Committed to the Americanindustrial revival.
American manufacturing is being rebuilt on new ground: new plants, new lines, new workforce. We exist to help that rebuild happen — one line at a time.
INDUSTRIES
Industries we serve.
We focus where our process expertise has the most leverage.
- Food & Beverage
- Warehousing & Logistics
- Metal Fabrication
- Packaging
- Consumer Goods
WHY FORGEWRIGHT
US-BASED DELIVERY
Projects delivered on U.S. soil.
ENGINEERS ON-SITE
Process, controls, and robotics experts.
PARTNER BRANDS AUTHORIZED
Working with FANUC, UR, Rockwell, Siemens.
24/7 RESPONSE
Emergency support within 4 hours.
Authorized partners & certifications
- FANUC
- Universal Robots
- Rockwell Automation
- Siemens
- UL
- CSIA
MEASURED OUTCOMES
- <18mos
- typical payback
- +5pts
- OEE target
- <3%
- defect rate goal
Targets based on comparable engagements. We report results we can prove.